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2006 vw passat owners manual free download
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2006 vw passat owners manual free download. 2006 Volkswagen Passat Owner’s Manual
Repair Guide 18 Pages. Passat Sedan Vcc 2. Volkswagen Passat 4motion Workshop Manual V Volkswagen - Passat - Repair Guide Passat Wagon Lcc 1. Other Manuals 89 Pages. Volkswagen - Passat - Sales Brochure - - 4. Brochure 16 Pages. Volkswagen - Auto - volkswagen-passatparts-accessories-repairs-and-modifications Other Manuals 8 Pages. Volkswagen - Auto - volkswagen-passatfuel Other Manuals 4 Pages.
Volkswagen - Passat - Workshop Manual Workshop Manual 1 Pages. Volkswagen - Passat - Sales Brochure - - Brochure 13 Pages. Brochure 19 Pages. Other Manuals 9 Pages. Brochure 17 Pages. Other Manuals 34 Pages. Volkswagen - Auto - volkswagen-passatinstrument-cluster Volkswagen - Passat - Workshop Manual - Workshop Manual Pages. Passat Sedan V Brochure 5 Pages. Volkswagen - Passat - Sales Brochure - - 3. Brochure 8 Pages. Passat Syncro Wagon Vcc 2. Passat V Other Manuals 7 Pages.
Volkswagen - Auto - volkswagen-passathill-hold Other Manuals 2 Pages. This sample PDF includes all of the booklet covers AND table of contents for each so you'll know exactly what's contained in the full manual download. Didn't get the owner's manual you wanted or expected?
No Problem. Just contact us and we'll send you a refund, no fees, no questions asked. After checkout, you'll get an download link email to the address you provide on the Checkout page. If you don't receive the email, check this FAQ , and then contact us. Page Girling front brake caliper, servicing Page 3 of 5 Front brake caliper pistons, removing and installing Removing - Force piston out of brake caliper housing using compressed air.
Note: Place a piece of wood in the recess to prevent damaging the piston. Page Girling front brake caliper, servicing Page 4 of 5 Installing - Place protective seal with the outer sealing lip on the piston. Note: Hold piston in front of caliper housing. Page Girling front brake caliper, servicing Page 5 of 5 - Press piston into the brake caliper housing using piston resetting tool. Note: The protective seal outer sealing lip will then locate in the piston groove. Apply thin coat of brake cylinder paste to brake cylinders, pistons and seals.
Page Rear brake caliper, servicing Page 1 of 8 Rear brake caliper, servicing Note: Apply thin coat of brake cylinder paste to brake cylinder pistons and seal. When repairing install all parts supplied in repair kit. New brake calipers are filled with brake fluid and are pre-bled. Page Rear brake caliper, servicing Page 2 of 8 2 - Sealing ring Remove using a screwdriver Page 3 - Piston with automatic adjustment Removing and installing Page 4 - Protective seal Pull outer sealing lip onto piston Install inner sealing lip in brake caliper housing groove Page Rear brake caliper, servicing Page 3 of 8 7 - Brake caliper housing with parking brake cable lever If a leak exists at the parking brake cable lever replace brake caliper housing After repairing, pre- bleed caliper housing Page 8 - Guide pins Grease before pulling on protective cap Page Rear brake caliper, servicing Page 4 of 8 10 - Brake carrier with guide pin and protective cap Supplied as replacement part, assembled with sufficient grease on guide pins If protective caps or guide pins are damaged, install repair kit.
Page Rear brake caliper, servicing Page 5 of 8 Rear brake caliper piston, removing and installing Removing - Thread piston out of brake caliper housing by turning the knurled wheel counter-clockwise.
Note: If piston is difficult to move, use a 13 mm open end wrench on the flats arrow A provided for this purpose. Page Rear brake caliper, servicing Page 6 of 8 Installing - Place protective seal with the outer sealing lip on the piston. Note: Hold piston in front of brake caliper housing. Page Rear brake caliper, servicing Page 7 of 8 - Thread piston into housing by turning knurled wheel clockwise. Note: Install special tool so that the collar arrow of the tool is seated against the brake carrier.
If piston is difficult to move, use a 13 mm open end wrench on flats arrow A provided for this purpose. Page Rear brake caliper, servicing Page 8 of 8 Pre-bleeding brake caliper - Open bleeder valve and using a standard bleeder bottle, fill with brake fluid until bubble-free brake fluid flows from the threaded hole brake hose connection.
Close bleeder screw. Note: Position brake caliper as illustrated to pre-bleed. Rear axle test pressures too low: - Tension regulator spring. Note: Do not adjust with brake pedal depressed, therefore observe the following sequence: - Read off figures.
Page Steering Page 1 of 99 Steering Assembly overview: steering column, column tube, steering wheel and airbag steering wheel Airbag system functional check and interrogating Diagnostic Trouble Code DTC Memory. Page Steering Page 2 of 99 1 - Cover plate 2 - Hex nut, 50 Nm 37 ft 3 - Steering wheel Install in center position 4 - Airbag unit Removing and installing Page 5 - Steering wheel for airbag Removing and installing Page Steering Page 5 of 99 Fig.
Page Steering Page 6 of 99 Fig. If necessary pull both sections firmly apart onto stop or press together. Page Steering Page 8 of 99 Airbag steering wheel, removing and installing Removing - Remove airbag unit. Page - Remove trim below steering column switch. Pull foam rubber sleeve off connector, if installed. Page Steering Page 9 of 99 Installing - Install steering wheel, install nut and tighten. Tightening torque: 50 Nm 37 ft lb. Make sure that the centering ring wiring connection is located in the recess in the trim panel.
Install steering wheel Page Install airbag unit Page Steering Page 11 of 99 Column tube for height adjustable steering wheel, removing and installing The column tube can be adjusted in height by approx. Page Steering Page 12 of 99 8 - Clamping sleeve 9 - Mounting bracket Before assembling, coat side sliding surfaces with MoS paste 10 - Bolt with left-hand thread Tighten to 22 Nm 16 ft lb , After tightening install locking plate 11 - Locking plate 12 - Locking plate nut, 8 Nm 70 in. Page Steering Page 13 of 99 Pump delivery pressure, checking - Disconnect pump pressure line.
Cut-off valve on gauge open. Page Steering Page 14 of 99 - With engine running at idling speed. Close cut- off valve not longer than 5 seconds and read off pressure. Specification: 85 - 95 bar - psi Note: If the reading is higher or lower than specified replace pump. Page Steering Page 15 of 99 Power steering gear, removing and installing When working on the power assisted steering gear: Absolute cleanliness is required when working on the power steering.
Thoroughly clean connections and immediate vicinity before loosening. Place parts on a clean surface and cover if not re-installing immediately. Page Steering Page 16 of 99 Removing - Press tie rods off steering arm.
A - Ball joint splitter commercial type e. Kukko No. Page Steering Page 18 of 99 Installing Install in reverse order. Page Steering Page 19 of 99 Assembly overview: power assisted steering box TRW Determine cause of any malfunctions using pressure and leak testing, Page Note: Always replace self-locking nuts and bolts. Welding and straightening work on steering components is not permitted.
To grease the rack only use steering gear grease, Part No. Adjust with engine switched off Adjusting steering box - Raise vehicle on hoist. By turning the steering wheel back and forth about 30 to center axis a knocking noise will be heard if there is excessive play.
Page Steering Page 25 of 99 Power steering gear, disassembling and reassembling TRW This repair is limited to replacing the sealing rings and, if necessary, the toothed rod. Steering gears that are damaged by an accident must be replaced. For a satisfactory and successful repair, the greatest care, safety and proper tools are required. Page Steering Page 27 of 99 7 - O-ring Is assembled on toothed rod guide item contained in the repair kit 8 - Pressure compensating tube Check for damage dents and kinks 9 - Toothed rod Check for scoring After removing lubricate immediately with hydraulic oil Page Steering Page 28 of 99 11 - Adjusting screw with lock nut, 60 Nm 44 ft Before removing, mark position of adjusting bolt and lock nut on housing Steering gear, adjusting Page 12 - Pressure spring 13 - Pressure piece Mark installation position 14 - Housing Page Steering Page 30 of 99 21 - Roller bearing installation position: inscription points up 22 - Sealing ring Always replace 23 - Circlip 24 - Ball bearing Drive from top downward with VW Grease with steering gear grease AOF 04 25 - Self-locking hex nut, 30 Nm 22 ft lb Page Steering Page 31 of 99 27 - Pipe Do not disconnect Not supplied as replacement part Sealing ring cannot be replaced 28 - O-ring 29 - Sealing ring Replace if there is scoring that can be seen or felt Already pre-mounted on new toothed rods that are supplied as Page Steering Page 32 of 99 Power steering gear, disassembling - Tie rods, removing - see tie rod, removing and installing TRW and ZF power steering , Page - Close hose connections on power steering gear if not already done 1 - Plastic locking screw 2 - Plastic locking screw - Clean outside of power steering gear Page Steering Page 35 of 99 - Remove lower locking screw for valve body 1 - Ratchet standard commercial If very tightly seated, loosen locking screw with a hammer and driver - Remove hex nut below valve body 1 - Ratchet standard commercial 2 - Open-end wrench standard commercial - Drive valve body upward from below with driver - Remove grease from teeth of valve body Page Steering Page 36 of 99 - Pull adhesive tape out of the housing - Pull toothed rod all the way to the left - Turn lock washer so that the opening of the circlip arrow is in the groove of the housing - Continue to turn the lock washer direction of rotation left or right so that the circlip turns out of the housing Page Steering Page 37 of 99 For easier installation of the puller, it is recommended that a rubber band be placed around the claws.
Illustration shows the housing in cross section for better view 1 - Puller, e. Page Steering Page 38 of 99 Inner sealing ring for toothed rod, pulling out - Install puller for sealing ring far enough so that the marking on the tool arrow matches the housing edge only then will the claws engage behind the support ring - Spread claws of the tool by turning the spindle forcefully Page Steering Page 39 of 99 - Install tool VW in the puller - Pull out sealing ring Parts, cleaning and checking - Before assembly, the housing must be checked for contamination paint residue, chips, dirt and thoroughly cleaned with compressed air and alcohol - Clean adhesive surface for adhesive tape in area of the slot with solvent e.
Page Steering Page 40 of 99 Checking toothed rod for scoring If corroded areas or deep scratches are not noticeable on the toothed rod, the toothed rod must be replaced An evaluation of whether the toothed rod was damaged by force, e. Page Steering Page 43 of 99 Power steering gear, assembling Note; All sealing rings should be lubricated with hydraulic oil before installing. The sealing lip - arrow- points toward tool - Drive sealing ring into stop 1 - Sealing ring Page Steering Page 44 of 99 Inner sealing ring for toothed rod, installing - Place sealing ring on tool - Ensure correct installation position of sealing ring for toothed rod - Drive sealing ring into the cylinder pipe far enough so that the groove arrow on the tool matches the edge arrow A of the housing 1 - Sealing ring Page Steering Page 45 of 99 Toothed rod, installing in housing - Grease teeth of toothed rod with AOF 04 grease - Slide protective tube on to toothed rod to stop - Wipe excess grease off completely No grease must get into the oil circulation system!
Page Steering Page 47 of 99 - Place lock washer in the housing and press in far enough until the groove in the lock washer in the slot of the housing is visible - Install new safety wire in the hole of the lock washer arrow - Pull safety wire in by turning the lock washer. Page Steering Page 51 of 99 Power steering gear, adjusting with new toothed rod If a new toothed rod was used, the steering play should be adjusted according to the following description.
Page Steering Page 52 of 99 - Install gauge and set to "O" with approx. Page Steering Page 53 of 99 Needle run-out max. Page Steering Page 54 of 99 Assembly overview: power steering gear ZF It is not intended that repair work be carried out on the power steering gear. If complaints are received determine cause with the help of pressure tests, leakage test and troubleshooting programs. Page Steering Page 55 of 99 1 - Power steering gear Removing and installing Page Adjusting Page Checking steering moment Steering gear with reduced steering moment only permissible for vehicles up to 85 kW Steering moment on 16 V and VR 6 vehicles is approx.
Page Steering Page 56 of 99 3 - Boot Remove ball joint before removing Check for wear cuts, cracks , ensure sealing surfaces and sealing lips are clean and undamaged The end diameters are larger than the boot for TRW power steering gears Must not be installed on TRW power Adjust with engine switched off.
Page Steering Page 60 of 99 Power steering gear, disassembling and reassembling ZF This repair is limited to replacing the sealing rings and, if necessary, the toothed rod. Steering gears that are damaged by an accident must be replaced For a satisfactory and successful repair, the greatest care, safety and proper tools are required.
Page Steering Page 61 of 99 Power steering gear, disassembling - Tie rods, removing - see tie rod, removing and installing TRW and ZF power steering , Page - Close hose connections on power steering gear if not already done 1 - Plastic locking screw 2 - Plastic locking screw - Clean outside of power steering gear Page Steering Page 65 of 99 - First lift circlip with slotted screwdriver then pull out with pliers - Before removing toothed rod, clean housing opening with compressed air - Remove dirt and any chips that may be present - Pull toothed rod out of the housing to the right with toothed rod guide A - Screwdriver B - Pliers standard commercial Page Steering Page 66 of 99 For easier installation of the puller, it is recommended that a rubber band be placed around the jaws.
Illustration shows the housing in cross section for better view. Page Steering Page 67 of 99 For easier installation of the puller, it is recommended that a rubber band be placed around the jaws. Page Steering Page 68 of 99 Parts, cleaning and checking - Before assembly, the housing must be checked for contamination paint residue, chips, dirt and clean thoroughly with compressed air and alcohol if necessary - Check cylinder race for scoring or other damage.
If scoring can be felt, replace the complete steering gear - Clean toothed rod remove old grease in tooth Page Steering Page 69 of 99 Checking toothed rod for scoring If corroded areas or deep scratches are noticeable on the toothed rod, the toothed rod must be replaced An evaluation of whether the toothed rod was damaged by force, e. Page Steering Page 71 of 99 Power steering gear, assembling Note: Lubricate the sealing rings with hydraulic oil before installing - Note correct installation position of the sealing ring The sealing lip arrow of the sealing ring points upward toward the teeth 1 on the valve body For better viewing, the illustration shows the body housing in cross section with installed valve body.
Page Steering Page 72 of 99 - Place support ring and sealing ring on tool - Drive sealing ring for toothed rod into housing to stop When the groove -arrow- matches the edge -arrow - A- of the housing, the sealing ring is properly seated. Page Steering Page 73 of 99 Toothed rod, installing in the housing - Grease teeth of toothed rod with AOF 04 grease - Slide protective tube over toothed rod to stop - Wipe away excess grease completely No grease must get into the oil circulation system!
Make sure that the sealing ring in the housing is not damaged by the teeth of the pinion. Page Steering Page 76 of 99 - Carefully slide bushing with roller bearing onto the valve body. Page Steering Page 77 of 99 Tie rods, removing and installing power steering gear - TRW and ZF Note: Observe how tie rods are threaded into power steering gear: - Tie rods not secured with locking fluid - Tie rods secured with locking fluid When exchanging secured version tie rods use locking fluid D6 when installing.
Page Steering Page 78 of 99 - Open hose clips and push boot back. Note: Use vice clamps, check vice clamps for impurities e. Page Steering Page 79 of 99 - Clean threaded stud or tie rod with M 14 x 1.
Note: Do not tilt tap when positioning. If it is difficult to turn the tap onto the thread or if metal swarf forms, this indicates the thread is deformed.
Page Steering Page 80 of 99 Installing - Adjust new tie rod to length Page - Coat tapped hole thread with D6 locking fluid arrow. Note: Apply one drop only in 2nd thread of rack. If too much D6 is used the release torque when next disassembling will be too high.
Page Steering Page 81 of 99 Boot, installing - Check boot for wear cuts, cracks and ensure sealing surfaces are clean. Page Steering Page 83 of 99 Note: The boot must not be installed twisted. Page Steering Page 84 of 99 Left-hand tie rod length, checking and adjusting - Check dimension "a" on left-hand tie rod and if necessary adjust.
Page Steering Page 85 of 99 Assembly overview: vane pump, reservoir and hydraulic lines vehicles with 4-Cyl. If complaints are received determine cause with the help of pressure and leakage tests. Page Steering Page 88 of 99 Assembly overview: Hydraulic lines, reservoir vehicles with 4-Cyl. Page Steering Page 90 of 99 Power steering vane pump, removing and installing vehicles with 4- Cyl. Pumps supplied as spare parts are not filled with hydraulic oil. Fill the pump with G hydraulic oil and rotate it by hand, otherwise the pump may be damaged or noisy during
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